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Estimation of the Maximum Allowable Working Pressure for Tubing

There are two possible pressures. The maximum allowable working pressure (MAWP), which is a safe pressure to work with, without the possibility of ruptures or bursting. And there is the burst pressure; the name stands for itself. Normally a factor four is assumed between the two. If you quadruple the maximum allowable working pressure, you get the burst pressure for temperatures of the materials' chromatographic application areas. Estimations are based on Barlow's formula:

PMAWP = (OD - ID)/OD · σUTS/SF = 2 dW/OD · σUTS/SF
ID = Internal Diameter of the Pipe
OD = Outside Diameter of the Pipe
dW = Wall Thickness of the Pipe

SF = Safety Factor (1 for burst pressure, 4 for MAWP)
σUTS = Ultimate Tensile Strength

The burst pressure is dependent on the wall thickness and the diameter of a pipe. The larger the diameter and the thinner the wall, the less pressure it needs to burst a pipe. Thin walls mean a ID/OD ratio close to 1.0

Also the tensile strength of the pipe material plays a role. A plastic tube will burst long before a metal tube will. And within the metals soft copper will burst before strong steel.

The factor (OD - ID)/OD can also be expressed as 1 - ID/OD, this is 1 minus the ratio between internal and outside diameter of the tubing.


Material Outer Diameter Internal Diameter  
mm
inch
mm
inch
Maximum Allowable Working Pressure  
MPa bar psi
Note: the maximum allowable working pressure is the minimum burst pressure divided by four The Ultimate Tensile Strength of Polymers can be Manufacturer-dependent, their values are taken from PolymerWeb.com and RubberFab.com